Lambobin ƙararrawa na Fanuc saƙonni ne masu lamba waɗanda ke gaya muku wane tsarin ya dakatar da injin, ba abin da ya lalace ba. A kan lathes na CNC, suna faɗuwa cikin iyalai biyar: shirin (PS), siga (PW), servo (SV, 400s), overtravel da encoder (OT da DS, 300s da 500s), da spindle ko system (SP, SYS).
| Lamba a kan allo | Family | Jump to |
|---|---|---|
| 000 zuwa 200, ko PS, PW, SR | Shirin da aiki | sashe 2 |
| 400 zuwa 466, ko SV | Servo da axis | sashe 3 |
| 300 zuwa 511, ko OT, DS | Tafiye-tafiye da kuma mai rubuta bayanai | sashe 4 |
| 700 zuwa 950, ko SP, OH, SYS | Spindle, zafi, tsarin | sashe 5 |
| 1000 to 2999 | Mai ƙera injinka, ba Fanuc ba | sashe 5 |
Gabatarwa
Idan sandar ta daina aiki, allon yana nuna saƙon ƙararrawa ja, kuma kayan aikin har yanzu yana makale a cikin bututun. Ba kwa buƙatar duk lambobin ƙararrawa 400 da aka jera a cikin littafin jagora, amma ku mai da hankali kan abubuwa uku: wane rukuni lambar ƙararrawa take; ko za a iya kawar da ƙararrawar bayan danna maɓallin sake saitawa (SAKEWA); da kuma ko yana da lafiya a buɗe kabad ɗin lantarki a halin yanzu. Wannan labarin ya ƙunshi lambobin ƙararrawa 40 na Fanuc da aka fi samu akan lathes na CNC.
Bayanan Tsaro: Bayan katse babban wutar lantarki, capacitor na DC link na amplifier servo zai ci gaba da riƙe cajin mai haɗari cikin 'yan mintuna kaɗan. Lokacin da aka dawo da wutar lantarki, akwatin chuck, tailstock ko spindle mai zamiya na iya aiki. Kafin buɗe kabad ɗin wutar lantarki, yi kulle/tagout kuma yi amfani da kayan aiki mai inganci don tabbatar da cewa na'urar tana cikin yanayin rashin kuzari. Idan wasu matakai suna buƙatar aunawa kai tsaye, kuma ba ku da cancantar da ta dace, ya kamata ku dakatar da aiki. Babu wani abu a cikin wannan labarin da zai iya maye gurbin umarnin kulawa da ya dace da kayan aikin injin ku da tsarin ku.
Yadda ake tantance lambobin ƙararrawa na Fanuc cikin ƙasa da daƙiƙa 60?
Kafin a danna maɓallin sake saitawa, a fara duba tarihin ƙararrawa, domin rikodin farko yawanci shine sanadin ƙararrawar, kuma kaɗan daga cikin sakamakon da ke tattare da shi sune sakamakon da ya haifar. Sannan a yanke shawara ko kuna buƙatar buɗe kabad ɗin wutar lantarki.
Yi aiki a cikin wannan tsari, a kowane lokaci:
- Kwafi cikakken lamba da rubutun bayanai, wanda aka yiwa alama a cikin rubutun.
- Buɗe allon ci gaba na ƙararrawa don gano farkon wannan jerin ƙararrawa.
- Yi amfani da teburin da ke sama don tantance nau'in iyali na ƙararrawa.
- Da farko duba dalilan da yasa ake samun sauƙin bincike da ƙarancin farashi: matsin lamba na iska, man shafawa, toshewar guntu, allon tacewa, sassauta haɗin, da kuma ƙarfin lantarki mai shigowa.
Sai kawai a maye gurbin sassa, ɗaya bayan ɗaya. Masu aiki waɗanda suka saba da injinan kai na zamiya za su sami mahallin injiniya a cikin wannan taƙaitaccen bayani game da yadda injin lathe na CNC Swiss ke ciyar da sandar mashaya ta wuce kayan aikin.
Tsoffin lambobi da sabbin kari: karanta duka tsarin
Sigogi 0, 0i-A, 0i-B, 16, 18, da 21 suna nuna lamba mai lambobi uku. Sigogi 0i-D, 0i-F, 30i, 31i da 32i suna ƙara ƙarin harafi biyu da faifan zuwa lambobi huɗu. Ƙararrawa 401 da ƙararrawa SV0401 sun bayyana irin wannan kuskuren.
| Prefix | Family | Tsohuwar daidai |
|---|---|---|
| PS | Shirin da aiki | 000 to 255 |
| PW | Canjin siga, ana buƙatar zagayowar wutar lantarki | 000, 100 |
| SR | Shigarwa da fitarwa na serial | 085 to 087 |
| SV | Servo | 400 jerin |
| OT | Tafiya | 500 jerin |
| DS | Cikakken mai shigar da bayanai da ganowa | 300 jerin |
| SP | Dogara | 700 jerin |
Taswirar jagora ce, ba garanti ba. Lambobi sun canza tsakanin tsararraki, don haka daidaita kalmomin da ke kan allo maimakon ɗauka cewa lambar ba ta canza ba.
Laifi na farko: inda za a duba kafin a duba lambar
| Abin da kuke gani a zahiri | Iyali da za a duba | Mataki na farko |
|---|---|---|
| Babu motsi kwata-kwata, direbobi ba sa kunnawa | Wutar Lantarki, Servo | Sarkar E-stop, amplifier LEDs |
| Ƙararrawa da zarar sandar ta fara | Ingancin wutar lantarki, sandar juyawa | Auna ƙarfin lantarki mai shigowa a ƙarƙashin kaya |
| Axis yana tsayawa a tsakiyar yankewa, lamba a cikin 400s | Servo | Karanta sassan bincike kafin yin odar sassan |
| Turret yana gudu ta hanya ɗaya amma ba ta wata hanya ba | Tafiya | Riƙe sakin iyaka, yi tsere a akasin haka |
| Ƙararrawa bayan rufewar ƙarshen mako | Batirin Encoder | Gwada batirin, sannan sake duba shi |
| Shirin yana tsayawa a daidai inda ake buƙata a kowane lokaci | shirin | Toshewar ita ce matsalar, ba injin ba |
Ƙararrawa da Ayyuka na Shirye-shirye (PS da PW): Lambobi 10 da Yawancin lokaci zaka iya Sharewa
Yawancin lambobin ƙararrawa na Fanuc a cikin wannan nau'in ƙararrawa kurakuran saitawa ne maimakon gazawar kayan aiki, amma duka suna haifar da raguwar lokaci ɗaya. A shekarar 2025, wani bincike da aka gudanar kan masu tsara manufofi 3,600 na masana'antu ta ABB da Sapio Research ya gano cewa kashi 44% na mutane suna fuskantar raguwar lokaci dangane da kayan aiki aƙalla sau ɗaya a wata, kuma kashi 83% sun yi imanin cewa asarar ta wuce dala $10,000 a kowace awa.
| Lambar (tsoho/sabo) | Abin da yake nunawa | Wataƙila dalili ne a kan lathe | Share shi |
|---|---|---|---|
| 000/PW0000 | Canjin yana aiki ne kawai bayan zagayowar wutar lantarki | An gyara saitunan sigina ko servo | Ƙarfin wuta, ƙara ƙarfi |
| 010/PS0010 | Lambar G da aka Umarta ba ta samuwa a wannan ikon | Sakon da ba daidai ba, ko zaɓi ba a saya ba | Sake saitin |
| 011/PS0011 | Babu buƙatar ƙarin ruwa don yankan ciyawa | F ya ɓace, ko kuma G98 da G99 sun gauraye | Sake saitin |
| 020/PS0020 | Ba a yarda da ƙarshen arc da radius ba | Tsarin kusurwa mai zagaye da aka fitar da microns | Sake saitin |
| 041/PS0041 | Diyya ta hanci za ta yi rauni | G41 ko G42 a cikin ramin da ya fi ƙanƙanta fiye da hancin da aka saka | Sake saitin |
| 059/PS0059 | An kira lambar shirin ba a same ta ba | An rasa lambar O yayin canja wurin DNC | Sake saitin |
| 070/PS0070 | Babu isasshen ƙwaƙwalwar shirin | Shekarun shirye-shirye na da ba a taɓa goge su ba | Share, sannan SAKE SAKAWA |
| 085/SR0085 | Juyawar shigarwar serial | Baud rate ko rashin daidaito tsakanin daidai a kan hanyar haɗin DNC | Sake saitin |
| 090/PS0090 | Ba a iya kammala dawo da ma'ana ba | Axis ya fara kusa da alamar, ko kuma martanin ya yi jinkiri sosai | A share gudu, sake gwadawa |
| 100/PW0100 | Har yanzu ana kunna rubuta sigarin | PWE ta tafi da ƙarfe 1 bayan gyarawa | Saita PWE zuwa 0, SAKEWA |
Bugu da ƙari, akwai wata lambar da za a yi bayani a kai. Ƙararrawa 224, wadda aka nuna a matsayin PS0224 akan sabon tsarin, za ta hana farawa ta hanyar zagaye kafin a kammala dukkan gatari zuwa wurin tunani. Wannan ba gazawa ba ne, amma tsarin ya ƙi fara shirin daga wani wuri da ba a sani ba. Masu aiki har yanzu suna gina kwarin gwiwa kan na'urorin headstock masu zamiya za su sami ƙarin tushe a cikin wannan tambayoyin da jagorar amsoshi ta Switzerland.
Ƙararrawa na Servo da Axis (SV, Jerin 400) akan Cibiyoyin Juyawa
Lambobin ƙararrawa na Servo Fanuc sun ambaci axis ɗin da ya lura da matsala, ba ɓangaren da ya gaza ba. Duba makanikai kafin na'urorin lantarki. A cikin 2025, wani bincike a cikin mujallar Lubricants (Zhang, Huang da Sun, juzu'i na 13, fitowar 8) ya gina ganewar matsalar tsarin ciyarwar CNC game da girgizar bearing, yana nuna sau nawa lahani na axis ke farawa a cikin drivetrain.
| Lambar (tsoho/sabo) | Abin da yake nunawa | Wataƙila dalili ne a kan lathe | Share shi |
|---|---|---|---|
| 401/SV0401 | An kashe siginar da aka shirya don ƙara ƙarfin sauti | Sarkar E-stop, MCC, raguwar wadatar kayayyaki, odar FSSB | Nemo dalilin farko |
| 404/SV0404 | Siginar shirye tana nan lokacin da ya kamata a kashe ta | Tip ɗin mai haɗawa da aka welded, amplifier ko matsalar wayoyi | Service |
| 409/SV0409 | An gano nauyin da bai dace ba a kan wani axis | Karo, kama ƙwallo, kayan aiki mara kyau a cikin yankewar | Duba, sannan SAKE |
| 410/SV0410 | Bambancin matsayi ya yi girma sosai yayin da aka tsaya | Birki baya sakinwa, ɗaurewa ta inji, ƙarancin riba | Duba makanikai |
| 411/SV0411 | Bambancin matsayi ya yi girma sosai yayin motsi | Yadda ake shafa man shafawa a cikin yunwa, dankalin turawa da aka naɗe a cikin wani silidi | Duba man shafawa da farko |
| 414/SV0414 | Laifi na tsarin gano servo na dijital | Mai shigar da ƙara, kebul na shigar da ƙara, amplifier, zafi fiye da kima | Karanta sassan bincike |
| 417/SV0417 | Sigar Servo a wajen ingantaccen kewayonta | Gyaran da ba shi da kyau bayan an canza allon | Kwatanta da madadin |
| 430/SV0430 | Zafi fiye da kima na injin servo | Yankewa mai ƙarfi, toshewar sanyaya, da kuma rashin na'urar dumama zafi | Yi hankali, gano dalili |
| 436/SV0436 | Yawan zafin software | Yawan lodin da injin ya yi ya wuce gona da iri amma ikon ya ƙidaya | Rage haraji, duba |
| 466/SV0466 | Matsayin injin da amplifier ba su daidaita ba | An saka ɓangaren maye gurbin da bai dace ba | Tabbatar da lambobin sassa |
Amplifiers na jerin Alpha da Beta suma suna ba da lambar alpha akan na'urorin saka idanu na kansu. HCAL yana nuna gajeriyar da'irar mota ko kebul, HVAL yana nuna wuce gona da iri na bas na DC, LVAL yana nuna matsalar samar da wutar lantarki, DCAL yana nuna juriyar sake farfadowa, FBAL yana nuna katsewar layin amsawa. Wannan lambar harafi yawanci ta fi takamaiman ƙararrawa ta dijital akan tsarin. Dangane da dalilin da yasa tsarin shaft na samfura daban-daban ya bambanta, zamu iya komawa ga bambancin ƙira tsakanin wannan lathe na Swiss da na gargajiya.
Ƙararrawa na Overtravel da Encoder (OT da DS, 300 da 500 Series)
Ƙararrawar da ake yi ta wuce gona da iri ita ce aikin kariya yana aiki, kuma yana iya dakatar da motsi kafin hasumiyar wuka ta bugi gado. ISO 23125 ƙa'idar aminci ce ta aji C don juya kayan aikin injin, wanda zai ci gaba da aiki bayan an sake duba shi a shekarar 2024. Ƙa'idar tana ɗaukar iyakokin tafiya a matsayin ma'aunin kariya na ƙira, maimakon tsangwama da za a iya kashewa.
| Lambar (tsoho/sabo) | Abin da yake nunawa | Wataƙila dalili ne a kan lathe | Share shi |
|---|---|---|---|
| 300/DS0300 | Cikakken mai shigar da bayanai yana buƙatar dawowar tunani | An maye gurbin batirin, ko kuma an danne kebul na mai shigar da bayanai | Sake duba axis |
| 306/DS0306 | Batirin Encoder a sifili, matsayinsa ya ɓace | Batirin ba ya nan, ko kuma an canza shi idan aka kashe wuta | Sabon batirin, sake dubawa |
| 307/DS0307 | Batirin Encoder yayi ƙasa, matsayinsa har yanzu yana aiki | Batirin ya kusa ƙarewa | Sauya ƙarƙashin wutar lantarki |
| 350/DS0350 | Laifi na mai rubuta bugun jini na serial | Lalacewar Encoder ko gurɓatawa | Service |
| 351/DS0351 | Laifi na sadarwa na mai rubuta bugun jini | Kebul, kariyar ƙasa, ƙasa, mahaɗi | Binciken wayar tarho |
| 500/OT0500 | An wuce iyakar bugun da aka adana, tare da gefe | Daidaita aikin da ba daidai ba, faɗuwa, asarar ma'ana | Iyakance sakin, gudu baya |
| 501/OT0501 | An wuce iyakar bugun da aka adana, an cire gefe | Dalilai iri ɗaya, akasin alkibla | Iyakance sakin, gudu baya |
| 506/OT0506 | An toshe maɓallin iyaka na kayan aiki, tare da gefe | Gudu ya wuce maɓallin, ko kuma maɓallin ya gaza | Iyakan sakin, duba |
| 507/OT0507 | Makullin iyaka na kayan aiki ya lalace, an cire gefe | Haka kuma, akasin alkibla | Iyakan sakin, duba |
| 510/OT0510 | Toshe na gaba zai wuce iyaka da aka adana | Duba bugun jini kafin motsawa ya kama shi da wuri | Gyara shirin |
Lambobi 506 da 507 mallakar tsarin lathe na jerin T ne, kuma masu fasaha da ke duba sama bisa ga jerin ƙararrawar injin niƙa ba za su iya samun waɗannan lambobin ba. Ƙirƙirar halaye biyu na iya hana yawancin matsalolin da ke cikin wannan rukuni: na farko shine a maye gurbin batirin madadin mai ɓoyewa kamar yadda aka tsara a ƙarƙashin yanayin kuzari na tsarin; na biyu shine a sake tabbatar da tsarin daidaitawar aiki bayan duk wani karo. Bugawar X-direction na injin lathe na CNC da kansa gajere ne, don haka daidaiton saitin hannun riga na jagora da tsarin daidaitawa yana da mahimmanci musamman. Duba kurakuran share bushing na jagorar lathe na Switzerland don ɓangaren saitin matsalar iri ɗaya.
Alamomin Ƙarfafawa, Zafi Mai Yawa da Tsarin (SP, OH da SYS)
Wannan nau'in faɗakarwa ita ce mafi tsada da haɗari wajen yanke hukunci kan kurakurai. A ranar 27 ga Yuni, 2025, OSHA ta fitar da Umarni na CPL 03-00-027, wanda ya sabunta shirin duba muhimman abubuwan da suka shafi haɗurra na yanke ƙafafu a masana'antar kera na tsawon shekaru biyar. Babban abin da binciken zai mayar da hankali a kai shi ne kula da makamashi yayin kariyar kayan aikin injin da kuma kula da su.
| Lambar (tsoho/sabo) | Abin da yake nunawa | Wataƙila dalili ne a kan lathe | Share shi |
|---|---|---|---|
| 700/OH0700 | Na'urar sarrafawa ta yi zafi fiye da kima | Matatar da aka toshe, na'urar sanyaya kabad da ta lalace, shagon zafi | Tsaftace, sannan ka huce |
| 701/OH0701 | Laifi na motar fan na kabad | Rashin nasarar ɗaukar kaya a cikin fan | Sauya fanka |
| 704/OH0704 | Gudun dogarawa ya bambanta daga umarni | Zamewar bel, yankewa mai nauyi, ma'aunin nauyi mai ma'auni | Rage kaya, duba |
| 749/SP0749 | Kuskuren sadarwa na serial spindle yana aiki | Hayaniyar lantarki, kebul, ƙarancin kabad ɗin ƙasa | Binciken wayar tarho |
| 750/SP0750 | Haɗin madaurin silsila ya kasa farawa | Amplifier na spindle bai shirya ba, fiber, rashin daidaiton sigogi | Duba amplifier da farko |
| Allon ƙararrawa na 910/tsarin | Kuskuren daidaiton ƙwaƙwalwa a cikin ajiyar shirye-shiryen ɓangare | Rashin nasarar SRAM ko batirin sarrafawa mai faɗi | Sabis, dawo da madadin |
| Allon ƙararrawa na 920/tsarin | Laifi na ƙwaƙwalwar ajiya ko matsalar tsaro na servo | Allon sarrafawa ko katin servo | Service |
| Allon ƙararrawa na 930/tsarin | katsewar CPU | Lalacewar allo, ko kuma hayaniya mai tsanani ta lantarki | Service |
| Allon ƙararrawa na 950/tsarin | Laifi a tsarin PMC | Kayan aikin tsani ko PMC | Service |
| 5136/SV5136 | An sami ƙarancin amplifiers fiye da yadda aka tsara | Amplifier ba shi da ƙarfi, ya karye, an canza tsarin FSSB | Ƙara dukkan amps, duba fiber |
An sake sanya ƙararrawar tsarin sashe na 900 a kan tsarin 0i-D, 0i-F da 30i kuma an nuna ta a kan wani allon ƙararrawa na tsarin daban. Kafin a kashe wutar, ɗauki hoton farko, domin ba za a rubuta cikakkun bayanai a cikin ci gaba da ƙararrawa ba.
Lambar ƙararrawa da littafin FANUC ɗinka bai lissafa ba
Idan lambar ƙararrawa tana tsakanin 1000 da 2999, ba kwa buƙatar duba bayanan FANUC. Wannan ɓangaren na masana'antar kayan aikin injin ne kuma Doosan, Hardinge, Tornos, Mazak ko duk wani kamfanin da ke haɗa injin an rubuta shi a cikin zane-zanen tsani na PMC. Lalacewar chuck, makullin kujera ta wutsiya, gazawar ma'aunin hasumiya, lokacin ciyarwa, makullin ƙofa, duk suna cikin wannan sashe.
Wannan lambar tana da ma'anoni daban-daban a kan injunan masana'antar kayan aikin injin guda biyu daban-daban. Ya kamata a yi amfani da umarnin masana'antar kayan aikin injin; idan aka rasa umarnin, ana iya neman jerin ƙararrawa daga masana'anta ta lambar masana'anta na kayan aikin injin. Dangane da wane samfurin da za a zaɓa a farko, zaku iya komawa ga kwatancen zaɓi tsakanin wannan lathe na Switzerland da na CNC na gargajiya.
FAQ
Wannan wani lokacin ana iya kawar da shi, amma ma'anar SV0401 ita ce amplifier ɗin ya ba da rahoton kansa bai shirya ba, wato, wani abu yana katse madaurin shirye. Idan aka sake saita shi ba tare da gano musabbabin ba, yawanci yakan tsaya daga baya a cikin tsarin yankewa. Ga lathe na CNC wanda mai juyawar lokaci mai juyawa ke amfani da shi, ya kamata a fara auna ƙarfin layin da ke shigowa lokacin da aka ɗora sandar.
Ƙararrawar ƙararrawa mai ƙarancin ƙarfin lantarki, wato, 307 ko DS0307, tana nuna cewa ƙarfin batirin madadin mai rikodin ya ragu, amma matsayin da yake daidai har yanzu yana aiki, don haka ana iya maye gurbin batirin a ƙarƙashin yanayin kuzari na tsarin don riƙe matsayin ma'aunin. Ƙarfin wutar lantarki sifili ne, wato, 306 ko DS0306, yana nuna cewa bayanan wurin sun ɓace, kuma dole ne a mayar da sandar zuwa wurin ma'aunin don aiki.
Akwai dalilai guda biyu. An sake sanya wa tsarin kowace tsara lamba, don haka 401 akan 0i-B shine SV0401 akan 0i-F, kuma yanayin rubutu ya ɗan bambanta. Bugu da ƙari, kowace lamba tsakanin 1000 da 2999 masana'antar kayan aikin injin ku ce ta rubuta ta, kuma waɗannan lambobi ba su taɓa zama ruwan dare tsakanin nau'ikan samfura daban-daban ba.
Canja zuwa yanayin dannawa ko na hannu, riƙe maɓallin sakin override, cire shaft daga iyaka, sannan danna sake saitawa. Idan shaft bai dawo zuwa wurin tunani ba tukuna, wasu tsarin suna ba da damar haɗin maɓallan da littafin kayan aikin injin ya bayar don wuce iyaka mai laushi na ɗan lokaci lokacin da aka kunna shi. Kada a rufe aikin iyaka na dogon lokaci.
A'a. Yana nuna kawai wanne tsarin ne ke gano matsalar. Asalin sanadin yawanci yana cikin layi na gaba: shafawa, daidaitawa, sanyaya, ingancin wutar lantarki ko mahaɗi. Bambancin matsayi mai yawa a cikin motsi na ƙararrawa 411 misali ne. Ana nuna ƙararrawa a matsayin matsalar servo, amma galibi sanadin shine katsewar man shafawa na layin jagora.
* Sanarwa ta alamar kasuwanci . FANUC alamar kasuwanci ce mai rijista ta FANUC CORPORATION. Wannan gidan yanar gizon ba shi da alaƙa, amincewa, tallafi ko alaƙar izini da FANUC CORPORATION. Duk alamun kasuwanci na masu su ne. Lambar ƙararrawa da bayanin sun bambanta dangane da samar da tsarin sarrafawa da masana'antar kayan aikin injin. Da fatan za a koyaushe a duba takardun kulawa da aka bayar tare da kayan aikin injin.
